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What role does the loading and unloading function robot play on cnc machines?

2024-12-02

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What role does the loading and unloading function robot play on cnc machines?

The loading and unloading robot is an automated robot, which is mainly used to complete loading, unloading and handling of workpieces to realize the automation of single machines and production lines. With the continuous expansion of the scope of application, it can not only be used to complete the loading, unloading and handling of workpieces, but also to operate tools and complete designated work tasks.

General loading and unloading equipment uses a positioning mechanism to locate and sort the relatively scattered workpieces, and then the loading and unloading equipment sends the workpieces to the machine tool or the working area in turn and takes out the workpieces. If the workpiece is large or complex in shape, it is difficult to achieve automatic positioning. In large-scale production and processing, especially when the productivity requirements are high, general loading and unloading equipment is difficult to meet the requirements, so loading and unloading robots appear.

The role of loading and unloading robots on cnc machines:

With the popularization of machine tools, more and more users hope that the loading and unloading of various machine tools can be automated.

On the one hand, it can reduce the number of employees who take care of machine tools and reduce labor costs.

On the other hand, it can improve production efficiency and product quality. The emergence of loading and unloading robots can realize the automatic loading and unloading of machine tools. Its main function is to replace employees to complete the automatic loading and unloading of workpieces during the loading and unloading stage of machine tools.

Loading and unloading robots can be used on single machines, such as CNC lathes, machining centers, and punching machines, to load workpieces to be processed and unload processed workpieces. They can also be used on automated production lines to move workpieces between multiple machine tools to achieve automatic processing of various machine tools such as turning, milling, and drilling.

For shafts, disks, plates, or irregularly shaped workpieces, automatic grasping, loading, unloading, and flipping can also be achieved, meeting the processing needs of different types of products.

The combination of loading and unloading robots and machine tools can effectively avoid the shortcomings of employees or special machines loading and unloading on machine tools, improve the production efficiency of machine tools, stabilize the quality of machine tool processing workpieces, and can load and unload one or several machine tools.

In the video, our general robot adds a double-head fixture for loading and unloading machine tool workpieces. This is the principle.

The advantages of our robot loading and unloading are as follows:

1. High degree of automation: From the perspective of the factory, the loading and unloading robot only needs to be invested once and can be used for many years. During this period, the cost is only the maintenance cost of the loading and unloading robot. In addition, due to its high degree of automation, it can work uninterruptedly throughout the day to replace employees to load and unload the machine tool.

2. High safety: Before the loading and unloading robot sends the workpiece to the machine tool, it needs to enter the processing program specified by the system. It can work with the same action for a whole day. Compared with employees, the loading and unloading robot has a very low error phenomenon, will not feel tired, and will not cause unnecessary economic losses due to errors in coordination. Even if an error occurs, the loading and unloading robot will immediately adjust according to the repair program set by the system.

3. Low labor cost: In many cases, a loading and unloading robot can replace several employees, such as the loading and unloading robot of the machine tool. At first, one employee takes care of the loading and unloading of a machine tool. After that, the loading and unloading robot solution is customized according to the situation, so that one loading and unloading robot can load and unload one or several machine tools, which can replace one to six employees. The specific needs are determined according to the production situation.

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